Monitoring Beyond Air Quality

Pothole detection and more...

CabSafe going beyond air-quality

Introduction

In the rugged terrain of mining operations, safety is paramount. Every aspect of the work environment must be carefully monitored to mitigate risks and ensure the well-being of workers. Introducing CabSafe – a revolutionary product designed to enhance safety within the cabin of mining trucks.

CabSafe goes beyond traditional cabin monitoring systems by incorporating advanced features to provide comprehensive safety measures. Alongside monitoring air quality, CabSafe utilizes an accelerometer to capture vital data crucial for ensuring operator safety and enhancing operational efficiency.

Key Features of CabSafe

Three-Dimensional Accelerometer: CabSafe employs a sophisticated accelerometer to measure movements in three directions – x, y, and z. This enables real-time monitoring of the truck's dynamics, providing insights into various aspects of its operation.

Roll and Tilt Calculation: By analyzing accelerometer data, CabSafe calculates roll and tilt angles of the mining truck. This information is essential for ensuring the vehicle remains stable and operators can navigate challenging terrain safely.

Impact Recording: CabSafe is equipped to detect and record impacts experienced by the mining truck. Whenever the acceleration crosses a predefined threshold, indicating the occurrence of a pothole or rough terrain, CabSafe logs the event for further analysis.

Advantages of CabSafe

Enhanced Operator Safety: With real-time monitoring of roll, tilt, and impact events, CabSafe helps operators anticipate and respond to potentially hazardous situations, minimizing the risk of accidents.

Improved Maintenance Planning: By recording impact events and monitoring the truck's dynamics, CabSafe provides valuable insights for maintenance planning. Identifying areas of frequent impact allows for targeted maintenance, reducing downtime and extending the lifespan of equipment.

Data-Driven Decision Making: The data collected by CabSafe enables data-driven decision-making processes. Operators and managers can analyze trends in truck dynamics and make informed adjustments to operational practices to optimize safety and efficiency.

In conclusion, CabSafe represents a significant advancement in safety technology for mining operations. By integrating advanced monitoring capabilities into the cabin environment, CabSafe empowers operators and managers with the insights needed to ensure a safer and more productive work environment. With CabSafe, mining companies can prioritize safety without compromising on efficiency and operational excellence.

Managing Dust for Enhanced Electronics Reliability in Mining Operations

Dust and MTBF: Enhancing Electronics Reliability

In the realm of electronics, the presence of dust within electrical cabinets poses a multifaceted challenge. While dust may lead to shorts, depending on its composition, it also acts as an insulating layer, hindering proper cooling of electrical components. As we understand, the Mean Time Between Failure (MTBF) exhibits a strong correlation with the operating temperatures of electronics, characterized by an exponential relationship. Thus, ensuring dust-free environments that facilitate adequate cooling significantly bolsters the reliability of electronic components. This realization has prompted mining companies to adopt stringent cleaning procedures for critical electronics cabinets.

Cleaning Procedures and RCS: A Safety Concern

Pressurized air stands as the primary tool for periodically clearing dust from electrical cabinets. However, a substantial portion of this dust comprises Respirable Crystalline Silica (RCS), presenting a significant safety hazard for individuals conducting the cleaning. Exposure to RCS can contribute to severe ailments such as silicosis and lung cancer. Alarmingly, in 2017, the Queensland Mines Inspectorate reported that around 50% of all respirable dust and RCS exceedances observed in surface coal mines stemmed directly from compressed air usage during maintenance activities. Notably, a third of these exceedances specifically related to blowing out high voltage cabinets in electric drive trucks or motor-generator sets in dragline houses.

Prevention Over Remediation

Given the hazardous nature of cleaning operations, it becomes imperative to prevent dust intrusion into electrical cabinets altogether. This approach not only minimizes the need for risky cleaning procedures but also promotes a safer work environment. To support this preventive stance, CabSafe has collaborated with a mine operator in Australia to install CabSafe units inside the main electrical cabinets of Komatsu mining trucks. These installations serve as the baseline for quantifying the effectiveness of future improvements.

CabSafe Installation and Data Analytics

CabSafe operates as a fully self-contained air-analytics lab, requiring either 10-30VDC or a USB battery bank for operation. Data retrieval occurs via LTE-M or through a mobile phone, facilitating seamless offloading to the analytics portal. Its self-contained design allows for flexible deployment, enabling detailed air-quality assessments within driver cabins or electrical cabinets.

Measurement Insights

CabSafe’s built-in accelerometer enables the distinction between the truck’s stationary and driving states. Each graph provides averages and standard deviations for both datasets, highlighting notable differences in CO2 readings and particle concentrations between stationary and mobile states. Baseline readings underscore substantial room for improvement. Following enhancements to the air-cooling systems within these cabinets, we anticipate quantifiable improvements, which will be documented in future measurement campaigns.